Supply chain resiliency will be a key area of focus for fashion industry executives in 2024, with transparency and communication across all supply chain stakeholders paramount in future-proofing businesses, the latest McKinsey & Co State of Fashion 2024 report reveals.
According to
the eighth annual fashion report by McKinsey & Co, The State of Fashion
2024, 70% of chief procurement officers responding to the survey, believe that
improving demand transparency with suppliers through systems and processes is
critical in navigating market turmoil.
Cultivating strategic
partnerships with key suppliers could also be considered and could include
longer-term contracts with not only direct suppliers, but also tier two, tier
three and tier four partners that are vital to a business.
“The upheavals of recent years
have made clear that fashion companies and their suppliers not only depend on
each other to succeed, but also endure challenges together. 2024 will likely
provide further evidence as to why,” the report reads.
Changes in consumer demand
have resulted in the “bullwhip effect,” where cuts to orders increase in
magnitude at different parts of a supply chain, putting pressure on fashion’s
suppliers. If supply is to keep pace with anticipated renewed demand, brands
and retailers should consider focusing on transparency and bolstering strategic
partnerships.
The bullwhip effect reached
fashion in 2020 and 2021 as retailers contended with pandemic related
disruptions when products arrived late and overcompensated for inventory
shortages by ordering too much stock. When post-pandemic inflationary pressures
and economic uncertainty arose in the second half of 2022, making consumers
more cautious than anticipated, retailers were left with billions of dollars in
unsold goods.
As a result, many orders for
the upcoming 2023 season were reduced or cancelled. The pullback has
disproportionately impacted upstream suppliers. Across seven of the world’s
biggest textile-exporting countries, fabric exports dropped nearly 20% in the
last quarter of 2022 compared to the year prior, followed by a 40% drop in yarn
exports in the first quarter of 2023. Factories that were at full capacity in
2021 may have been operating at 30-40% below capacity in 2023, according to
industry experts.
73% of chief
procurement officers cited demand volatility as a dynamic that may impact
supplier relationships in the next five years.
The issue is exacerbated by
humanitarian crises within producer countries such as the Türkiye earthquakes
and the flooding of cotton crops in Pakistan, resulting in lower exports and a
production shift that led to over a million workers losing jobs. This is also
true of employment levels in Bangladesh, Sri Lanka and Cambodia. Increased
stress on factories is increasing the risk of labour abuses such as wage theft,
union busting, and worker strikes over poor pay.
While at some point the
effects are expected to balance out, the consequences of the bullwhip effect
may continue to linger. Layoffs and delayed investments may mean the industry
is insufficiently prepared to scale up capacity quickly. Worker displacement
and skills loss may create major challenges for the industry.
Factories short on staff and
dealing with hiring and training new employees could face longer production
timelines. Brands and retailers not prepared for these shifts could incur
higher expenses to compensate for the potential delays. For example, they may
need to pay for expedited shipping, overtime work or additional warehouse
space. Those that try to rush production face other costs, such as increased
quality issues that can damage a company’s reputation with consumers.
Many companies are rethinking
their supply chains to de-risk manufacturing.
54% of executives
expect to increase reshoring or nearshoring in 2024.
Others are thinking about
rebalancing their sourcing footprint by sourcing from multiple countries.
“However, these approaches are
not without challenges. Finding and contracting new suppliers, or partnering
more closely with existing strategic ones, can be costly. Companies can also
run into manufacturing limitations compared to traditional sourcing hubs or
face new regulatory and compliance factors,” reads the McKinsey State of
Fashion 2024 report.
“Another consequence of the
slowdown is that suppliers have fallen behind in critical investments in new
infrastructure for both speed and sustainability.”
“Uncertainty” is the most
prominent sentiment among fashion leaders according to the State of Fashion
2024 Executive Survey with causes for concern including geopolitical events,
weakened economies and the continuing impact of high interest rates.
Consumers net intent to spend
on apparel is down 16% across the US, Europe and China in Q4 2023.
But there is still a sense of
subtle optimism with sales expected to grow by 2-4% for the fashion industry
over 2024.
Geopolitics ranks high in the
table of factors keeping industry executives up at night with 62% of the
respondents in the survey citing it as the top risk to growth. economic
volatility is another concern, though inflation appears to be less of a concern
– 55% of respondents expect it to be an issue compared to 78% last year.
In a bid to combat inflation,
intent to raise prices is high among industry executives, with 69% of them
saying the plan to do so compared to 58% a year earlier. A quarter of them plan
increases of more than 5%.
“Companies that succeed in
driving growth through price rises will likely take a precise, carefully
tailored approach.”
There is also likely to be a
concerted effort across the industry to cut costs, but the report warns that
with the industry already seeing widespread cost cutting, the focus should be
on stricter controls instead.
Executives do however expect
to feel pressure around costs ease, with just 18% expecting cost of goods sold
(CGS) to grow more then 5% next year and 19% expecting selling, general and
administration costs (SG&A) to rise more than 5%.
This is in contrast to last
year, when 55% expected COGS growth of more than 5%, and 40% expected SG&A
growth of more than 5%. One of the primary reasons for the difference is
concerns over inflation abating.
If the climate crisis goes on
unaddressed it could put at risk an estimated $65bn worth of apparel exports by
2030, with inaction “no longer an option” the McKinsey & Co State of
Fashion 2024 report reads.
The annual report’s key
message this year is that fashion brands and retailers can no longer ignore the
climate crisis with extreme events already placing the lives and livelihoods of
fashion workers in danger. With sustainability regulations coming into effect
in the EU and elsewhere that mandate companies disclose environmental impacts
in their supply chains, and the push from investors for companies to disclose
data about scope three emissions, the risk may only increase for brands and
retailers.
“The era of the fashion
industry self-regulating sustainability is drawing to a close around the world.
Across jurisdictions, new rules could have a widespread impact on both
consumers and fashion players. Brands and manufacturers need to revamp business
models to align with the changes ahead.
“Finding a balanced way to
implement sustainability improvements and risk-reduction programmes with
competitive advantages is likely to be a key challenge for fashion executives
in 2024,” reads the McKinsey State of Fashion 2024 report.
Sustainability can
have a large and positive impact for brands if tackled at the early production
stages.
Upstream supply chain
activities account for the majority of carbon emissions in apparel and so there
may be a sharper focus on decarbonising material and garment production.
“In the production process,
main decarbonisation levers include energy efficiency and energy transition
initiatives. As brands shift to more sustainable materials, they may look for
new suppliers or join strategic alliances. Kering, for example, has established
supplier-focused sourcing standards and created the Material Innovation Lab
dedicated to the sourcing of sustainable materials and fabrics, while Hermès
has partnered with start-up MycoWorks’ to secure access to its engineered
mycelium.”
Will fast fashion go
away as the pressure to be more sustainable grows?
In a nutshell, no. In fact
competition is expected to become fiercer with challengers, led by fast fashion
brands Shein and Temu, changing tactics around price, customer experience and
speed.
“Success for disruptors and
incumbents will likely hinge on their ability to adapt to evolving consumer
preferences, while navigating regulations that may impact the industry.”
Meanwhile, AI and
generative AI are another priority focus area for industry executives in 2024.
73% of fashion executives
think generative AI is a 2024 priority for their companies, but only 5% believe
they have the capabilities to fully leverage it.
“Given its application across
the fashion value chain and among functions, fashion companies are already
starting to experiment cautiously. Those efforts are likely to continue in
2024, with a view to scaling use cases where there are demonstrable performance
upsides.”
Leveraging the advantage of AI
in 2024 will require fashion players to move beyond automation and explore its
potential to augment the work of human creatives.
“In the face of an uncertain
future marred by continued macroeconomic challenges, fashion executives may
need to make bold decisions: leading players cannot allow an ambiguous outlook
to cloud decision making when seeking to capture growth opportunities ahead,
the report reads.
The Mckinsey State of Fashion
2024 report says to prepare for challenges and be alert to opportunities,
leading fashion companies will likely “prioritise contingency planning for the
coming year”.
“A key theme will be companies
keeping a firm grip on costs and inventories while driving growth by precisely
managing prices. Brands and suppliers can expect an increasingly competitive
environment. But they will also have opportunities, with consumers discovering
new styles, tastes, and priorities — all presenting routes to value creation.”