Just Style has evaluated the scores
within GlobalData's Apparel Intelligence Center to reveal the top ten apparel
sourcing countries to watch in 2022.
There’s a real mix of likely and unlikely suspects in Just Style‘s top ten
list of apparel sourcing countries to watch in 2022, including two
intercontinental countries and two based in Central America.
It’s also worth noting that a number of key apparel
sourcing countries did not make it into the top ten list for 2022 at all. Sri
Lanka, for example, just missed out as it comes eleventh, Bangladesh takes the
twelfth spot, and India is further down the list in sixteenth position,
followed by Pakistan, which sits in eighteenth place.
The scores of 27 of the world’s leading apparel
sourcing countries were taken from data that can be found exclusively in the
GlobalData Apparel Intelligence Center.
It is based on a maximum score of 75 with each
sourcing destination receiving a score out of five for the 15 main factors that
would affect a supply chain executive’s decision to use a country for apparel
sourcing in 2022.
For each of the 15 factors, a score was given between
one and five, with five equating to excellent, and the scores were then added
together to create a final result for each country.
The total scores for each country were then added up
and then ranked highest to lowest.
Just Style has focused on the top ten performing
countries as well as those with the three lowest scores out of the total 27
countries measured, however, the full list of countries with their scores can
be found at the end of this feature.
The 15 factors used to calculate the
apparel sourcing results are:
·
Ability to provide Free/Freight on Board
(FOB) – the most commonly used shipping agreement in garment exports
Score: 49.5/75
Southeast Asia’s Thailand takes tenth place in the
list with a score of 49.5 out of 75. The country scored highly in seven out of
the 15 factors within the scorecard data. Its highest scores were for its
innovation and ability to develop products with buyers (4.5/5), ability to
provide FOB (4/5), production quality (4/5), lead time (4/5), reliability
(4/5), ability to create basic products (4/5), and vertical integration/ability
to source new materials.
According to GlobalData, apparel accounts for 30% of
gross domestic product (GDP) within the country and comprises 2,500
garment manufacturers with nearly a million workers. Thailand is committed to
improving its competitive position in apparel by refining its value-added
products, introducing more advanced technologies, and providing tax relaxation
and import duty exemptions on machinery and inputs necessary for manufacture.
The government is also said to be making its regulatory framework more
efficient and transparent to attract investment and integrate the economy into
the global marketplace, a move that will help to companies that participate in
the Association of Southeast Asian Nation’s (ASEAN) integrated textile supply
chain.
Score: 50.5/75
Africa-based Morocco sits in ninth place with a score
of 50.5 out of 75. It achieved top marks (5/5) for its ability to create basic
products as it remains a major producer of high-quality basics at a reasonable
cost. The country’s strategy for growth includes plans to exploit that niche
and the country is focused on low value-added basic production, although it has
high value-added capabilities.
Morocco achieved almost full marks (4.5/5) for its
tariffs advantage, production quality and lead time.
Textiles and apparel manufacture is Morocco’s largest
export with GlobalData citing 1,200 factories and 190,000 workers being
dedicated to apparel and providing a quarter (25%) of industrial employment.
Three quarters (75%) of apparel exports are in formal and casualwear and the
value per weight and volume is among the highest in the world.
Over the next few years, Morocco is expected to
benefit from the International Trade Centre’s Global Textiles/Middle East and
North Africa Textiles (GTEX/MENTATEX) capacity-building programme for fast
fashion, knitwear and denim.
Score: 51/75
Guatemala is placed eighth with a score of 51/75. The
Central American country was awarded top marks for its ability to provide FOB
(5/5), which includes cost, insurance, and freight (CIF); and delivering duty
paid (DDP), mainly to the US.
The country also scored 4.5/5 for its tariffs
advantage, lead time and its innovation and ability to develop products with
buyers.
Apparel represents Guatemala’s second-largest export
(about 20%), and the country offers many benefits for retailers and brands
ranging from quality and efficiency to vertical integration and multiple free
trade agreements.
It is arguably one of the more surprising additions to
the top ten list as the country faces significant problems, including
deteriorating social stability. In fact, more than half of its population sits
below the national poverty line, and the country suffers from ongoing labour
disputes. On the plus side, the country’s president who took office in January
2020, has pledged to continue improvements in healthcare, education, security,
and infrastructure, although battling the pandemic continues to be a
governmental priority.
Score: 51/75
Egypt, which sits on the border between Africa and the
Middle East, also scored 51/75 but was ranked higher than Guatemala as it
scored two ‘excellent’ ratings as opposed to the Central American country’s
one.
Egypt was awarded excellent (5/5) for its lead time
and ability to provide FOB for garments from formal wear and denim to cotton
basics.
A major benefit of using Egypt as an apparel sourcing
destination is it’s average lead times range from 30-75 days. In fact, some
products can be ready to ship in as few as 12 days, and samples can be ready in
as little as a week. Shipping to countries within Egypt’s region takes two to
18 days, to Europe from six to 12 days, and to the US from 12 to 30 days. Egypt
has also improved its port processing speed, although labour unrest can
lengthen load and sitting times.
Egypt has a moderate-sized garment industry with the
EU and the US listed as its largest export markets. Textiles and apparel
represent about 8% of exports, 27% of industrial production, and 10% of the
country’s working population. The apparel sector employs about 1.5m workers in
2,500 factories. However, outside Egypt’s Qualified Industrial Zone, the
industry is dominated by small and mid-sized companies, often not modernised or
integrated into garment production.
Over the past few years, it has become easier to carry
out business within the country and interest rates have fallen. Egypt has
worked hard to increase sustainability, although workers’ rights remain among
the poorest, according to the annual report of the International Trade Union
Confederation.
Score: 52/75
Sixth place goes to Mexico with excellent marks (5/5)
for both its ability to provide FOB and its tariff advantage. Mexico has a long
history of offering FOB, which is widely available, although the prices of FOB
products have increased over those of its Asian competitors.
The country scored highly on its tariff advantage as
it applies strict rules of origin that curtail the use of non-United
States-Mexico-Canada Agreement (USMCA) inputs. The agreement promotes US
investment in Mexico’s apparel industry, which enjoys tariff-free export to the
US, accounting for 85% of its market. It has a large number of free trade
agreements (12 with 46 countries), which means the Mexican market is one of the
most open and competitive in the world. While the US is the largest import partner
in textiles and apparel, China, India, Bangladesh, and Vietnam are growing as
significant trading partners.
Apparel is an important contributor to the Mexican
economy, employing about 400,000 workers in 22,000 factories. Apparel exports,
depressed by the pandemic, are expected to rise by 8% through 2022. Mexico’s
position as a manufacturer for export should be strengthened by its continued
fiscal and financial reforms, as well as attention to energy, violence,
corruption, and infrastructure.
Score: 53.5/75
The fifth spot goes to Central America’s El Salvador
with a score of 53.5 and 5/5 for its ability to provide FOB with the country
moving away from pure Cut, Make, Trim (CMT) to the full package.
The country also scored almost perfectly (4.75/5) for
its vertical integration/ability to source new materials. It continues to
integrate its well-established textile production with its cut-and-sew
production and total integration is found in its apparel-producing clusters.
Although the country relies heavily on imported materials for its cotton
products, it produces synthetic fibres and fabrics and it has increased its
focus on products using those materials such as the growing athleisure market.
It is also importing high-tech equipment for the production of both fabrics and
cut-and-sewn.
El Salvador trades under the Dominican
Republic-Central America Free Trade Agreement (DR-CAFTA). It is a top ten
supplier of textiles and apparel to the US, where over 70% of the sector’s
exports find their market. Apparel is one of the strongest export sectors for
the country, accounting for about 30% of exports and employing 60,000 workers
in 800 factories.
On the downside, El Salvador has one of the
slowest-growing economies in Central America and faces severe challenges to
economic growth due to the pandemic. To help its struggling economy, the
government has introduced regulatory reforms.
Score: 54/75
China sits in fourth place with a score of 54 and an
excellent score for its ability to provide FOB, which it can do at low cost
because of its high level of integration. China does provide many other
international commercial terms, including delivered duty paid (DDP), but FOB is
considered the best option.
The global powerhouse also scored 5/5 for its vertical
integration/ability to create new materials as it has a well-established
vertically integrated apparel production system known for speed, efficiency,
and reliability. China has internal, material, infrastructural, technological,
and human resources that allow it to control supply, production, and value
chains. As labour costs have risen, China has placed vertically integrated
production in nearby trading/supply partner countries, using its resources and
supply chain expertise. It has also enhanced integration with automation. The
robustness of the system was demonstrated by the quick rebound of its
manufacture after the peak of the pandemic.
China is the world’s second-largest economy and
largest apparel exporter. Its leadership position has been weakening, but no
other country can match its supply base, its range of skills, quality levels,
product variety, completeness of its supply chain, or has the capacity to
absorb its business. In spite of the disruption of supply chains related to
the pandemic and trade tensions with the US, the country continues to
appeal to apparel buyers as rising wages are offset by efficiency and
productivity gains through advanced manufacturing technologies.
The emergence of China as one of the world’s largest
consumer markets may cause many of its export factories to switch to producing
for its domestic market, but its role as a dominant player in global apparel
sourcing is expected to continue for years to come. The government has adopted
economic policies to try to mitigate the risks to the garment industry,
including strengthening relationships with nearby Asian countries, as well as
Africa and Central America.
Score: 55.5/75
Peru is the only South American country to make it
into the top ten list with a score of 55.5. The country did not receive any
‘excellent’ scores but it’s overall high score comes from the fact it received
almost top marks 4.5/5 and 4/5 for nine of the 15 factors.
The country achieved 4.5/5 scores for its tariffs
advantage, production quality, lead time and its vertical integration / ability
to source new materials.
This is not surprising as Peru is widely known for its
high quality production and lead times that can be as short as 30 days,
depending on the size and sophistication of the manufacturer.
Apparel is Peru’s largest manufactured export with the
majority going to the Americas. The industry employs about 130,000 workers and
it attracts global brands, in part because of its rich heritage in textile
craft and eco-friendliness. Before the pandemic, the industry enjoyed three
successive years of growth with robust expansion in the US market. Peru’s
manufacturing and trade was hard hit by the pandemic, and the economy
contracted sharply even though the country entered the crisis with strong
fiscal policies and strong account balances. However, it is expected to remain
attractive for foreign investment in 2022 as its ease of doing business remains
among the best in the region.
Score: 58/75
Turkey, which lies between Europe and Asia, is
arguably one of the more notable apparel sourcing destinations to make it on
the top ten list.
It scored 58 in GlobalData’s Sourcing Scorecards data,
which is only one point less than the country taking the top spot. Plus, it
received top scores in six out of the 15 key factors, including:
FOB is widely available in Turkey and the country wide-initiative
to digitise its entire supply chain makes it a resilient option for companies
concerned about the effects of the Omicron variant as we move into 2022.
Turkey has a highly skilled labour force and a history
of fine workmanship. As Turkey has moved higher on the list of top exporters,
the industry has felt additional pressure on price, value addition, and
quality.
It has a wide range of manufacturing capabilities,
including basics, which remain a large part of its apparel exports. Already a provider
for many brands that focus on basics, Turkey is seeing growing interest from
European brands. The country has also introduced technologies that will enhance
its position in the low-end market.
Apparel and textiles are considered to be the backbone
of the Turkish industry and are one of Turkey’s largest exports. To boost
manufacture and export, the government has targeted infrastructure
improvements, such as adding new railways for easier shipping and increasing
the number of logistics centres. These improvements should further shorten
already speedy delivery to Europe in 2022 while mitigating in part the
country’s increasing labour and material input costs.
Score: 59/75
The top spot and main apparel destination to watch in
2022 goes to Southeast Asia’s Vietnam. It scored 59 and achieved 3/5 or above
for all 15 factors with an excellent score for its political stability.
The country is the most continuously stable country in
Southeast Asia and it is this history of stability that puts it at the top of
most global lists. It honours its various international agreements, such as the
EU-Vietnam free trade agreement, which demands compliance on issues such as
intellectual property and human rights. Vietnam’s willingness to cooperate with
conditions in those agreements limits the threat of international destabilising
pressures. The stability and independence of Vietnam has allowed it to pursue
diverse economic, political, and military ties with regional powers such as
Japan and India, and also with the US.
Since its transition to a market economy in 1986,
Vietnam has developed one of the most vibrant economies in the region, emerging
as a global power in its manufacture and export with apparel playing a
significant role in the country’s growth. Apparel, the second-largest export
for Vietnam (19%) after electrical equipment, neared the US$60bn mark in 2019.
The industry employs about 2.5m workers in 6,000 factories.
The labour market has become more flexible as the
country shifts its economic focus from agriculture to manufacturing. Vietnam
has started to reform state-owned enterprises through increased transparency
and blended partnerships with foreign investors. Foreign direct investment has
helped improve infrastructure and supported increasing knowledge transfer.
Exports should continue to perform well, especially as the country signs more
preferential trade agreements, such as the one with the EU, which took effect
at the end of July 2020. Vietnam’s agreements support a supply chain that requires
foreign resources due to domestic inputs not keeping pace with increased
production demands.
The three sourcing destinations sitting at the bottom
of the list and most likely to face real challenges in 2022 have all
experienced political instability and uncertainty in 2021.
Here is Just Style’s analysis of the three countries
with the lowest scores as we move into 2022:
It is highly likely that Myanmar, which scored the
lowest mark of 18.5/75 and zero in six of the 15 key factors, will have another
challenging year in 2022, following the aftermath of its military coup in
February.
The international backlash and investors’ uncertainty
has deeply injured an economy that had already slowed sharply due to the
pandemic. The country will likely find itself unsupported by foreign aid
programmes and ineligible for preferential trade agreements. In addition, it
may face embargoes on its exports and imports. Moreover, the
international tensions arising from human rights violations in Rohingya will
likely re-emerge with greater force.
Myanmar had experienced continued economic growth,
integration into the global economy, and foreign investment in the garment
industry and other sectors.
Exports of apparel, meanwhile, had been growing each
year until 2020. To sustain growth, the government had been modernising the
financial sector and improving infrastructure and energy. To offset lost
relations with Western nations, Myanmar’s relationship with China will likely
strengthen. The China-Myanmar Economic Corridor had already begun to increase
China’s trade with and investment in Myanmar, although the latter’s military
has voiced distrust of China.
Just Style reported in September, the Ethical Trading Initiative (ETI) was
working with the Fair Wear Foundation to develop a human rights impact
assessment of the evolving situation in Myanmar.
While earlier the same month, it was reported the
IndustriAll Global Union and its Myanmar affiliate, the Industrial Workers
Federation of Myanmar, was calling for a boycott of goods made
in Myanmar as part of a wider campaign for
comprehensive economic sanctions against the military junta.
This small Caribbean nation, which scored the
second-lowest in the scorecards data, is widely regarded as the poorest country
in the West, however it is almost entirely dependent on the apparel industry.
The country scored low in almost all of the 15 key
factors, with high scores of 3.5/5 for its tariff advantage due to its trade
with the US, and 3/5 for its ability to make basic products.
The country, which scored zero for political
stability, suffers from severe and chronic political and institutional
uncertainty, which, along with the pandemic, has roiled the nation for the past
two years.
The country faces significant challenges to growth from
disruptive social and political unrest, corruption, and organised crime. With
some of the lowest grades on infrastructure, credit, and ease of doing
business, the country sadly lacks the stability and resources for sustained
improvement.
It also remains highly vulnerable to natural disasters
and it takes many years for the country to recover from the aftermath of severe
hurricanes, which are common in the Caribbean region.
Haiti recently accelerated its apparel production and
reintroduced cotton growing to reduce cost and support vertical integration.
The main inputs into Haiti’s apparel industry are cotton fabrics, which are
predominantly sourced from the Dominican Republic, and synthetic fabrics,
mainly from China.
On the plus side, it was recently revealed that companion bills had been introduced
in both the US Senate and House of Representatives to extend the HOPE (Haitian
Hemisphere Opportunity through Partnership Encouragement) and HELP (Haitian
Economic Lift Program) programmes until 2025. These trade preference schemes aim to improve opportunities for people
in Haiti people through trade preferences designed to support manufacturing
jobs in the apparel industry.5.
The East African nation scored the third-lowest in the
scorecard data, which is unsurprising given the civil war that is continuing to
plague the nation.
2022 is also likely to wreak havoc on the country’s
apparel sector in particular as the US has made the decision to suspend the
country from the African Growth and Opportunity Act (AGOA) from January 2022.
AGOA gives Ethiopia duty-free access to the US market
and Ethiopian clothing suppliers have warned that stripping the AGOA trade
benefit will have a negative effect on the 50,000 jobs that were created thanks
to the scheme.
Ethiopia, the 22nd largest
supplier of apparel to the US market, has been an AGOA beneficiary country
since its enactment in 2001 with 70% of the US$750m earned by the
east African country’s two dozen industrial parks since 2014, ending up in the US market under AGOA.
The country remains one of the poorest in the region,
despite having one of the fastest-growing economies. In recent years, the
government has sought to diversify its economy away from agriculture by
prioritising the development of the export textile and garment industry. The
sector has undergone rapid growth, promoted in part by foreign direct
investments aimed at the European market. Low wages, which are set by the
government, have helped expand the industry as well.
However, the challenges of the pandemic and civil
conflict risk the country becoming less appealing to apparel suppliers in 2022
and beyond.
By Just Style